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Sound Reinforcement - Forums for Live Sound Professionals - Your Displayed Name Must Be Your Real Full Name To Post In The Live Sound Forums => Installed Sound/Contracting => Topic started by: John Lackner on January 26, 2022, 12:07:44 PM
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i am looking for a punch-down tool for punch-down tool that works with stranded wire. Whirlwind had one but it's no longer available. Is there any other manufacturer that is making one?
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What is a punch-down tool? Can you point me to an example please? Link, picture or make/model.
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It's the punch down block that needs to be able to accept stranded wire. I don't know that using a different tool would make stranded wire work properly, as every cat5/6 punch down connection I've seen is for solid wire. (M66 and 110 are the 2 common styles, with 110 being the more current)
There may be other types of punch downs that can work with stranded wire of different types, each of course then requiring the specific tool for that connection.
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It's the punch down block that needs to be able to accept stranded wire. I don't know that using a different tool would make stranded wire work properly, as every cat5/6 punch down connection I've seen is for solid wire. (M66 and 110 are the 2 common styles, with 110 being the more current)
Correct, it's not a matter of the tool but the block that takes stranded and the tool designed for it. If you look at how the "pins" on an M66 and 110 block work, they squeeze the wire crushing the insulation. The wire has to be solid for that to work. Stranded, being soft would just mush- insulation and all- and not allowing the insulation to break or crush so the clip would contact the wire.
I do remember the Whirlwind blocks as interesting but never had any experience with them.
-Hal
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What is a punch-down tool? Can you point me to an example please? Link, picture or make/model.
Cable Matters 110 Punch Down Tool with 110 Blade --
https://www.amazon.com/Cable-Matters-Punch-Down-Blade/dp/B0072K1QHM (https://www.amazon.com/Cable-Matters-Punch-Down-Blade/dp/B0072K1QHM)
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Cable Matters 110 Punch Down Tool with 110 Blade --
https://www.amazon.com/Cable-Matters-Punch-Down-Blade/dp/B0072K1QHM (https://www.amazon.com/Cable-Matters-Punch-Down-Blade/dp/B0072K1QHM)
That is a punchdown tool, but I don't see where it is labeled "suitable for stranded wire". 110 punchdown blocks rely on solid wire to make a good connection.
Mac
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Correct, it's not a matter of the tool but the block that takes stranded and the tool designed for it. If you look at how the "pins" on an M66 and 110 block work, they squeeze the wire crushing the insulation. The wire has to be solid for that to work. Stranded, being soft would just mush- insulation and all- and not allowing the insulation to break or crush so the clip would contact the wire.
I do remember the Whirlwind blocks as interesting but never had any experience with them.
-Hal
IIRC the Whirlwind punch-down products were by ADC
https://www.adckcl.com/in/en/solutions/broadcast/
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That is a punchdown tool, but I don't see where it is labeled "suitable for stranded wire". 110 punchdown blocks rely on solid wire to make a good connection.
Mac
Agreed. I've never seen one for stranded wire either. Instead, I was simply posting a link to a typical punch down tool as Steve was asking what one was. I assume he was serious, but perhaps I missed his intent and he was being facetious.
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Agreed. I've never seen one for stranded wire either. Instead, I was simply posting a link to a typical punch down tool as Steve was asking what one was. I assume he was serious, but perhaps I missed his intent and he was being facetious.
No, really wondering. I thought I knew what he meant and wanted to be sure. Telephone/network style terminal block wire punch-down tool. Wasn't sure if it could have been some kind of crimping device - punch down onto a connector to lock the wire into it. Because of the mention of stranded wire.
Thx for thinking about me! :)
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i am looking for a punch-down tool for punch-down tool that works with stranded wire. Whirlwind had one but it's no longer available. Is there any other manufacturer that is making one?
There’s some confusion and assumptions going on here because you didn’t specify what type of punch down terminals you’re trying to use. The whirlwind tool was for ADC QPC punch down terminals. They could take stranded wire as they were designed for use with mic cable. It’s a completely different system from the telco oriented 66 and 110 block systems. I haven’t used QDC in years but a quick search shows that Clark Wire has the ADC tools listed on their website so they’re probably still available. You’d need to contact them to find out for sure.
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There’s some confusion and assumptions going on here because you didn’t specify what type of punch down terminals you’re trying to use. The whirlwind tool was for ADC QPC punch down terminals. They could take stranded wire as they were designed for use with mic cable. It’s a completely different system from the telco oriented 66 and 110 block systems. I haven’t used QDC in years but a quick search shows that Clark Wire has the ADC tools listed on their website so they’re probably still available. You’d need to contact them to find out for sure.
It's for stranded "install" mic cable, sometimes called control cable. Going from mic input wall plates to the terminal block. Thanks for the info.
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It's for stranded "install" mic cable, sometimes called control cable. Going from mic input wall plates to the terminal block. Thanks for the info.
If by "install mic cable" you mean 8451 I don't think it will be reliable in a punch down.
Mac
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If by "install mic cable" you mean 8451 I don't think it will be reliable in a punch down.
Mac
I have used older 66 style blocks and punched 8451, I use the non cutting side of the tool making sure the wire is completely seated in the IDC then a pair of nippers to do my trim. To finish a blast with some air to make sure no stray clippings and a clear cover. The older, larger blocks have 5 or 6 rows so if you have a bridging application, like in a conference room it's a convenient and clean way to bridge. You can also do fault isolation with the bridge clips and the whipped cream is you can use your butt set to troubleshoot.
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Maybe it would work if the wired were tinned first?
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I have used older 66 style blocks and punched 8451, I use the non cutting side of the tool making sure the wire is completely seated in the IDC then a pair of nippers to do my trim. To finish a blast with some air to make sure no stray clippings and a clear cover. The older, larger blocks have 5 or 6 rows so if you have a bridging application, like in a conference room it's a convenient and clean way to bridge. You can also do fault isolation with the bridge clips and the whipped cream is you can use your butt set to troubleshoot.
I admit I'm old, but 8451 connections I've done were on Christmas Trees.
Mac
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I have used older 66 style blocks and punched 8451, I use the non cutting side of the tool making sure the wire is completely seated in the IDC then a pair of nippers to do my trim. To finish a blast with some air to make sure no stray clippings and a clear cover. The older, larger blocks have 5 or 6 rows so if you have a bridging application, like in a conference room it's a convenient and clean way to bridge. You can also do fault isolation with the bridge clips and the whipped cream is you can use your butt set to troubleshoot.
I've never done that, but I remember a post long ago from somebody who worked in broadcast. He said he had no problems with it but there were comments from people who reported intermittents.
As for tinning, that not only would make the stranded solid but of course eliminate the insulation. If you then do like Scott suggests (actually you could use the cutter blade) it should work. But that's a lot of work.
-Hal
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Maybe it would work if the wired were tinned first?
You should never tin wire that will be used in a compressed setting. The compression can cause fractures that end up corroding and result in a poor connection over time.
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You should never tin wire that will be used in a compressed setting. The compression can cause fractures that end up corroding and result in a poor connection over time.
I defer to your judgement. :)
-Hal