The spreadsheet from Peter's website is almost exactly the same data as Tom D's early information. Unless you want a different minimum frequency, or want to change the throat area, there's nothing that should be changed. A more interesting question is "how close does the LABhorn match the spreadsheet?"
As it turns out, the hardware doesn't have to be a very close match to the spreadsheet to be within 1 dB of the theoretical values. Corners don't have to be rounded, curves don't have to be "fair" and the flare can even be negative at times.
If you look at the spreadsheet for the flare at 0, 5 & 10 inches, the areas are computed to be 78, 83 & 89 sq in. But the as-built horn has a measured area at 5 inches of 107 sq in. This means that the air passes thru the throat, expands entirely too fast, and then CONTRACTS. Clearly NOT what the spreadsheet says it should do.
The throat area is important, the mouth area is important, and the distance between them is important. Leaks are important, and front & Rear speaker chamber volumes are important. Beyond that, you can usually get away with murder!
Four LABhorns work GREAT together! A single horn with a mouth of 30" x 120" will work almost as good. There will be no "power alley" and no beaming problems, because this "small" mouth will look like a point source to 90-100 Hz waves, and everything above 100 Hz will be comming from your top boxes.
The spreadsheet is available at:
http://home.comcast.net/~labhorn/extension/Questions?
Don