ProSoundWeb Community

Please login or register.

Login with username, password and session length
Advanced search  

Pages: 1 [2]  All   Go Down

Author Topic: Overheated Edison Plug  (Read 5578 times)

Robert Lofgren

  • Hero Member
  • *****
  • Offline Offline
  • Posts: 959
Re: Overheated Edison Plug
« Reply #10 on: February 14, 2017, 12:48:14 PM »

Speaking of loose terminal screws. Is it bad code to loctite them?
Logged

Daniel Levi

  • Hero Member
  • *****
  • Offline Offline
  • Posts: 656
Re: Overheated Edison Plug
« Reply #11 on: February 14, 2017, 01:01:33 PM »

There is a good video of the same problem but with a British plug here: https://www.youtube.com/watch?v=b99n3tesnqY
Logged

Tim McCulloch

  • SR Forums
  • Hero Member
  • *
  • Offline Offline
  • Posts: 23773
  • Wichita, Kansas USA
Re: Overheated Edison Plug
« Reply #12 on: February 14, 2017, 01:07:10 PM »

Speaking of loose terminal screws. Is it bad code to loctite them?

Do not use thread lockers, they are non-conductive.
Logged
"If you're passing on your way, from Palm Springs to L.A., Give a wave to good ol' Dave, Say hello to progress and goodbye to the Moonlight Motor Inn." - Steve Spurgin, Moonlight Motor Inn

Jonathan Johnson

  • Hero Member
  • *****
  • Offline Offline
  • Posts: 3210
  • Southwest Washington (state, not DC)
Re: Overheated Edison Plug
« Reply #13 on: February 14, 2017, 05:25:50 PM »

Speaking of loose terminal screws. Is it bad code to loctite them?

Sometimes, the problem isn't that the terminal unscrews, but that the conductors flow. Thread locker won't help.

One of the big problems with aluminum wiring -- at least in the smaller gauges -- is that when the terminal heats up, the aluminum (which has a higher thermal coefficient of expansion than copper) tries to expand, but is constrained by the head of the screw and the backing plate. This increased pressure on the aluminum causes deformation -- it tends to squish or flow out the unconstrained side (aluminum is also usually more malleable than copper). Then, when the terminal cools, the deformed aluminum shrinks, and the connection becomes slightly looser than before. Because the connection is looser, the resistance can increase, causing it to heat up more next time. And the more it heats up, the more it deforms and the connection gets looser and looser.

With copper, the problem isn't nearly so onerous, because copper is a little more elastic (resilient) than aluminum, so after the terminal heats and cools, the copper tends to return to its original shape, maintaining the tightness of the connection. Copper oxide is also more conductive than aluminum oxide.

With stranded wire -- even if it's copper -- there can be a problem with these screw terminals in that handling of the cable can cause the strands to wiggle around in the terminal. That wiggling results in the structure of the strands deforming, just as happens with solid aluminum wire. Crimped connections generally constrain all the strands with no space for the strands to wiggle out, so they tend to be reliable.

Probably the best way to combat loose screw terminals in replacement cord ends is to make sure that the strain relief is securely fastened to the jacket of the cable, and to periodically check the terminations, as others here recommend.
Logged
Stop confusing the issue with facts and logic!

ProSoundWeb Community

Re: Overheated Edison Plug
« Reply #13 on: February 14, 2017, 05:25:50 PM »


Pages: 1 [2]  All   Go Up
 



Site Hosted By Ashdown Technologies, Inc.

Page created in 0.038 seconds with 25 queries.