Brian Adams wrote on Mon, 08 November 2010 17:57 |
I have 3 tips for you, and I've emphasized what I feel are the most important points in bold.
Use D-size (Neutrik) connectors.
Solder the connector on the wire, then mount it on the panel from the back. Use #4 Pan head screws and Keps nuts. Plan ahead and order black screws and the appropriately sized Keps nuts from Fastenal or other supplier.
Use a Brother P-touch labeller (or similar) to label the panel.
|
As he noted...he plans on colour-coding everything with the Neutrik colour-labels. So connectors have to mount on the front, in this case. Otherwise, great idea. There's a certain Neutrik connector that will not function if done this way, though...frustratingly, I can't remember what it was. Think it was NL4? I just remember doing exactly this on a panel that was incorrectly punched, but needed to be installed temporarily until its replacement was built...ended up having to un-solder the hole thing. Gah...wish I could remember why??? Perhaps it was specific to this panel...
+1 on the Kep nuts (nuts with star-washers attached).
For correct shrink application, Lee posted instructions on page 2 of this thread:
http://srforums.prosoundweb.com/index.php/mv/msg/61929/0/0/2 6642/
Use a flanged panel for this. You can drill a hole in the flange, and use it as an attachment point for your strain relief zip-tie.
Depending on how much you want to spend, it may be worth getting the panel punched and engraved, if you don't plan on ever changing it. We use Rapco, but there are others as well.
Shrink-tube size depends on the shrink ratio. Some are 2:1, some are 4:1. Labelling varies by manufacturer; some label according to the shrunk size, some according to the un-shrunk size.